3dcad

Automotive - Body in White and Line Engineering

3DCAD provides end-to-end solutions for BIW Line Engineering worldwide. Having completed over 200,000 hours of work on BIW Line Engineering, 3DCAD would be an ideal partner to take up any volume of work and deliver in time with best quality.

Body-In-White (BIW)

  • Passenger Car Bodies
  • Truck Cabins
car
  • Automatic − Robotic Lines
  • Manual Welding Lines
s
  • Complete BIW Assembly / Main Line
  • Under Body
  • Engine Compartments
  • Body Sides
  • Roof
  • Closures (Doors, Hood, Deck Lids )
body
  • • Spot Welding
  • Arc Welding
  • Stud / Nut Welding
  • Roller Hemming
welding

Process Planning

  • Production Volume − Takt Time Calculations
  • Part Study − Part Build ups
  • Weld Points Study
  • Weld Process Definition
  • Weld Gun Selections
  • System Layouts − Conceptual Plant Layout
  • Clamping Plans
  • Methods Time Measurement (MTM) Cycle Time Study
  • Ergo Study
  • Material flow simulation using EM-Plant
  • Pneumatic Design/Fluidic Design
  • Documentation of the Process
Tools
Process Designer
Microsoft Tools
Ergoweb
eMplant
AutoCAD/FactoryCAD

Simulation

  • Process Validation
  • Weld Point Segregation
  • Selected Weld Gun Study
  • Part Buildup, Parts Placement and Part Orientation
  • Reach ability of Robots check according to Layout
  • Fixture Validation
  • Payload Checks
  • Gripper Validation
  • Fine-tuning of the Placement
  • Kinematics
  • Process Path Creation
  • SOP
  • Offline Programming
Tools
Process Simulate
RobCAD
DELMIA D5 − IGRIP
DELMIA V5

Design & 2D Detailing

  • Pre-Production Fixtures
  • Geometric Stations (Spot Welding / Arc Welding
  • Hemming Stations
  • Re-Spot Fixtures
  • Checking Fixtures
  • Material Handling Grippers / Combo Grippers
  • End Effectors Geometry Stations with Dock and Lock
  • Loading and Passing Tables
  • Conveyor Pallets and Pull off Cart Tooling
  • Pedestal Welding, Stud Welding and Gluing Stands
  • Manufacturing Drawings
  • Bill Of Materials (BOM)
  • Flame Cut Drawings
  • Pneumatic Circuit Diagrams
  • DXF/PDF/GL2/IGES Outputs
Tools
CATIA V5
UG NX + KBTD
FIDES
Q Checker
Solid Works