We offer comprehensive engineering solutions for the automotive industry, specializing in welding and finish lines in following services
Product/Variant study.
Product build, Manufacturing feasibility.
Cycle Time Study/takt time.
Simulation & Joining Sequence.
Clamping & Location strategy.
Inspection strategy
Designing optimized processes for improved efficiency and quality.
Process Study for Operator/Robot.
Clamping Study.
Ergonomic Study.
Cycle Time Study.
Gun Study .
Simulation process validation.
Creating effective facility layouts for streamlined operations.
Throughput Simulation.
Buffer calculation & Line optimization.
Risk analysis.
3D & 2D layout & Layout optimization.
Footprints for laser marking.
Fence Layout.
Electrical/Control/work bin Placement.
Safety layout.
Utilizing advanced simulations to enhance robot performance and integration.
Cell Building / Kinematics.
Gun Finalisation.
Process, Tooling Validation.
SOP Creation.
Attribute assignment.
Safe validation.
OLP/RCS Creation/Download.
Designing workspaces that ensure safety, comfort, and productivity.
Worker's position and posture.
Posture limitations and constraints.
View constraints.
Load carrying limitation & fatigue.
Machine interaction and interface design.
Developing custom tools to ensure precision and efficiency in manufacturing.
Geometric / Respot Stations.
PPO Tooling.
Hemming Stations.
Grippers / Docking stand.
Loading/Unloading and Passing Tables.
Conveyor Design.
Pull off Cart tooling / Trolleys.
Rack Changers.
Designing electrical systems and controls to optimize automation and machine performance.
Electrical sequence sheet.
Electrical drawings.
Electrical bill of material.
Controller programming.
Integration and testing.
Testing systems in a virtual environment before physical implementation, ensuring smoother startup.
Virtual Environment.
Simulation Validation.
PLC/Logic Validation.
Cycle time Validation with actual .
controllers.
Safety Validation.